Gyratory Screen Separator
PRODUCT OVERVIEW
The Vibro Flux gyratory screen separator is designed to carry out accurate particle separation, grading, scalping and de-dusting in a wide range of industrial applications. This gyratory screen is designed with innovative 3D motion technology for better screening accuracy than conventional systems and gentle material handling with constant throughput.
Our high-performance industrial screener can process powders, granules and bulk particles efficiently without affecting product quality. The regulated gyratory action maximises particle contact with the screen surface, which is perfect for tough-to-screen materials and fine particle classification. Our screening machines are available in 24” to 60” diameter sizes, in mild steel, SS304 and SS316L construction, capable of demanding activities in pharmaceutical, food, chemical, mineral and recycling industries.
PRODUCT FEATURE
- Advanced three-dimensional gyratory motion for enhanced particle separation efficiency
- Available in mild steel, SS304, and SS316L construction options
- Single, double, and triple-deck configurations for multi-stage classification
- Tool-free screen replacement and quick-release clamping system
- Adjustable vibration settings for different material characteristics
- Low noise operation with reduced energy consumption
- Compact footprint with high screening capacity
- Hygienic design suitable for GMP/cGMP-compliant environments
- Wide mesh range from fine micron screening to coarse separation
- Reliable drive mechanism for continuous industrial operation
Technical Specifications
| PARAMETER | VIBRO FLUX GYRATORY SCREEN |
|---|---|
| Motion type | Three-dimensional gyratory (orbital + vertical component) |
| Diameter range | 24 inches (600 mm) to 60 inches (1,500 mm) |
| Construction materials | MS epoxy-coated, SS304, SS316L (GMP-grade) |
| Max decks | Up to 3 (simultaneous multi-fraction separation) |
| Mesh size range | 20 micron to 20 mm aperture |
| Drive | Top-mounted unbalanced weight drive; ATEX option available |
| GMP documentation | IQ/OQ/PQ, material traceability, dimensional inspection |
Key benefits
Working Principle
& Benefits
The Vibro Flux gyratory screen separator produces a regulated three-dimensional gyratory motion by means of an eccentric drive system. Material moves in a slow spiral across the surface of the screen. This provides more contact time with the particles for proper separation. This improved motion increases screening efficiency, reduces product damage and provides consistent performance throughout a wide range of industrial applications.
High screening accuracy for fine and difficult materials.
Low maintenance and operating costs.
Reduced downtime through quick screen replacement.
Increased throughput with reduced product loss.
Less power, energy-efficient operation.
Gentle product handling with minimal particle damage.
Why choose us
ENGINEERED FOR ACCURACY. BUILT FOR PERFORMANCE.
01
ROBUST INDUSTRIAL-GRADE CONSTRUCTION
Vibro Flux is a reputed vibro screen manufacturer that designs & manufactures rugged screening systems using premium-grade MS, SS304, and SS316L for reliable operation, extended service life, and low maintenance in tough industrial conditions.
02
ADVANCED VIBRATION CONTROL SYSTEM
The adjustable eccentric weight mechanism can accurately manage the vibration amplitude and the material flow, so that the industrial vibrating screen may have higher screening accuracy, better throughput and uniform separation under different product characteristics.
03
VERSATILE MULTI-DECK SCREENING DESIGN
Our industrial screening machine comes in single, double and triple-deck models and can carry out functions of grading, classification and de-dusting at one go, thereby making it an effective choice in cases of complex applications.
04
HIGH-EFFICIENCY SCREENING PERFORMANCE
Our state-of-the-art screening equipment is designed for maximum material separation, maximising screen utilisation, minimising product loss and providing accurate particle classification and ensuring delicate handling of sensitive powders and granules.
05
ENGINEERED BY SCREENING EXPERTS
With rich industry experience as a circular vibrating screen manufacturer, Vibro Flux offers customised solutions with technical expertise, application knowledge, and quality-driven engineering to ensure the success of their operations.
Need the right screening solution?
Frequently
Asked Questions
Our experts can help you find the right gyratory screen separator.
What is the difference between a gyratory screen separator and a circular vibrating screen?
A gyratory screen separator is a three-dimensional orbital motion device that is extremely close to hand sifting action and very effective for particles under 500 microns. The circular vibrating screen is well-suited to coarse materials and high-throughput applications.
What is the difference between a vibro screen and a gyratory screen separator?
The phrases vibro screen and gyratory screen separator are used interchangeably in various sectors. A gyratory separator is a round multi-deck screening equipment that achieves accurate grading, classification and de-dusting through regulated circular or gyratory motion.
Can Vibro Flux supply GMP-grade gyratory screens with pharma validation documentation?
Yes. We offer GMP-grade gyratory screen separators manufactured in SS316L, which come with IQ/OQ/PQ validation methods, material certificates, dimensional inspection reports, surface finish records, and weld qualification documents suitable for pharmaceutical applications.
What mesh sizes are available?
Vibro Flux has mesh apertures from 20 microns to 20 mm. Available in stainless steel woven wire mesh, GMP-grade screen frames, polyurethane mesh panels and nylon mesh screens, to meet a wide range of industrial screening applications.
What throughput can a Vibro Flux vibrating screener achieve?
Throughput depends on material characteristics, moisture content, particle size and screening needs. For example, a 48-inch (1,200 mm) gyratory screen can process 500 kg/hr to 3,000 kg/hr in single-deck arrangements.